Axis 540plus manuals

Axis 540plus Manual (481 pages)

Brand: Axis | Category: Print servers | Size: 5.53 MB |

Product On-line Manual

IRB 6400R

MAIN MENU

Introduction

CONTENTS

1 Introduction

2 Description

Description

3 Technical specification

Technical specification

Not supplied

1 MANIPULATOR

VARIANTS

APPLICATION INTERFACE

EQUIPMENT

POSITION SWITCHES

WORKING RANGE LIMIT

2 SAFETY STANDARDS

UNDERWRITERS LABORATORY

3 CONTROL SYSTEM

OPERATOR’S PANEL

DOOR KEYS

OPERATING MODE SELECTOR

COOLING FOR DISK DRIVE

TEACH PENDANT

MAINS VOLTAGE

MAINS CONNECTION TYPE

MAINS SWITCH

I/O INTERFACES

SAFETY SIGNALS

FIELD BUSES, SLAVE

EXTERNAL I/O UNITS

EXTERNAL FIELD BUSES

MANIPULATOR CABLE

SERVICE OUTLET

POWER SUPPLY

RAM MEMORY

5 Accessories

Accessories

2 BaseWare OS

Exception handling

Motion Control

2.4 Safety

I/O System

3 BaseWare Options

Advanced Functions 3.2

Advanced Motion 3.2

Multitasking 3.2

FactoryWare Interface 3.2

RAP Communication 3.2

100

Ethernet Services 3.2

101

Profibus DP 3.2

102

Interbus-S 3.2

103

ScreenViewer 3.2

106

Conveyor Tracking 3.2

108

I/O Plus 3.2

109

4 ProcessWare

111

ArcWare 3.2

112

ArcWare Plus 3.2

114

SpotWare 3.2

115

SpotWare Plus 3.2

119

GlueWare 3.2

120

DispenseWare 3.2

122

PaintWare 3.2

123

PalletWare

125

5 Memory and Documentation

129

Teach pendant language

130

2 Product Manual

132

1 General

133

3 Fire-Extinguishing

134

5 Safe Working Procedures

135

136

14 Limitation of Liability

144

15 Related Information

144

3HAB 3585-1

145

To the User

146

System Description

147

1 Structure

149

Structure System Description

150

System Description Structure

151

2 Computer System

159

14 Product Manual

160

3 Servo System

161

3.4 Overload protection

162

4 I/O System

163

I/O System System Description

164

5 Safety System

165

5.3 Safety stop signals

166

5.4 Limitation of velocity

167

5.5 ENABLE

167

5.6 24 V supervision

167

5.7 Monitoring

167

22 Product Manual

168

Not supplied on delivery

169

24 Product Manual

170

1 Transporting and Unpacking

175

1.2 System diskettes

176

2 On-Site Installation

177

8 Product Manual IRB 6400R

178

Fork lift for:

178

Min. 60°

179

Figure 5 Base Plate

181

Figure 6 base Plate Measures

182

Figure 7 Orientation holes

182

2.3 Stress forces

184

2.4 Amount of space required

185

16 Product Manual IRB 6400R

186

2.4.2 Controller

186

18 Product Manual IRB 6400R

188

Brake release

188

Restricted Working space

189

20 Product Manual IRB 6400R

190

Movable stop

190

Holes for extra stops

190

Fixed stop

190

Product Manual IRB 6400R 23

193

685 (/2.5-X)

194

1030 (/2.8-X)

194

1235 (/3.0-X)

194

2.8 Loads

195

26 Product Manual IRB 6400R

196

2.11 Mains power connection

198

30 Product Manual IRB 6400

200

2.13 Start-up

201

Product Manual IRB 6400 33

203

3 Connecting Signals

207

3.3 Interference elimination

208

3.4 Connection types

208

3.5 Connections

209

42 Product Manual IRB 6400R

212

With INTERBUS-S / PROFIBUS

212

Figure 34 Customer connector

215

Figure 35 Burndy connector

215

ANY EXTERNAL EQUIPMENT

221

3.11 External safety relay

224

3.13 Available voltage

225

3.14 External 24 V supply

226

3.16 Distributed I/O units

231

X10 CAN3

232

X16 CAN2

232

87654321

235

161514131211109

235

ABB flexible Automation

241

ABB Flexible Automation

244

Interbus-S

255

Profibus

258

3.18 Communication

260

External panel enclosure

264

(not supplied)

264

4.1 System diskettes

265

4.3 Cold start

267

Manipulator Parameters

268

Product Manual IRB 6400R 99

269

2. Select File:Save All As

269

Guide, System Parameters

269

100 Product Manual IRB 6400R

270

5 External Axes

271

5.2 Easy to use kits

273

Atlas DMC

274

* See connec

277

D-Sub 9 pin

279

D-Sub 15 socket

279

D-Sub 25 pin

279

D-Sub 25 socket

279

R2.SMB 1-4

280

R2.SMB 3-6 R2.SMB 1-2

280

Unit number

282

Figure 75 Motor connections

285

118 Product Manual IRB 6400R

288

Maintenance

291

Troubleshooting Tools

311

Fault tracing guide

351

1 Fault tracing guide

353

Product Manual IRB 6400R

363

1 General Description

366

General Description Repairs

367

Repairs General Description

368

2 Motor units

374

Motor units Repairs

375

3 Motors Axes 1-3

376

Motors Axes 1-3 Repairs

377

4 Motors and Gears Axes 4-6

378

4.2 Intermediate gear

379

4.3 Axes 5 and 6

380

4.4 Wrist

381

4.5 Arm extender

382

4.6 Dismounting Motor axis 5

383

4.7 Motor/gear axis 6

384

Wrist centre

385

4.9 Adjusting play in axis 5

386

5 Balancing unit

388

Balancing unit Repairs

389

Repairs Balancing unit

390

6 Arm System

392

Arm System Repairs

393

Repairs Arm System

394

7 Cabling

402

Cabling Repairs

403

Repairs Cabling

404

8 Options

410

Options Repairs

411

Repairs Options

412

9 Calibration

414

Calibration Repairs

415

Repairs Calibration

416

10 Onboard Calibration

421

Repairs Onboard Calibration

422

Onboard Calibration Repairs

423

Robot Not Calibrated

430

• Select the window SERVICE;

437

12 Special Tools List

438

Special Tools List Repairs

439

Repairs Special Tools List

440

Part List and Spare Parts

442

1 Rebuilding Parts

444

2 Part List Manipulator

446

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Axis 540plus manuals

Axis 540plus Manual (481 pages)

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